ULTRASONIC 200 Gantry
5-axis ULTRASONIC machining in XXL
Max. X-axis stroke
4,000 mm
Max. Y-axis stroke
2,000 mm
Max. Z-axis stroke
1,200 mm
Max. workpiece length
4,300 mm
Max. workpiece width
2,000 mm
Max. workpiece height
1,250 mm
Max. workpiece weight
20,000 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Flexibility through spindle versions
- Vertical spindle with 20,000 rpm
- 45° head and 90° head for 5-axes machining up to 30,000 rpm
- Ready for new technologies like Ultrasonic, Laser or machining of carbon material
Working area concept
- Fixed table 2,250 x 2,000 mm with 10,000 kg loading capacity
- T-slots across the table for easy chip removal
- Chip conveyors on both sides of the table
Low Gantry Design
- 50 m/min rapid traverse
- Best visibility into the working area through missing side walls
- Maximum utilisation of the working area
5-axes machining
- 45° head with 90° swivel range and +/- 300° rotating range
- compactMASTER spindle with 20,000 rpm
- 90° head with +/- 120° swivel range and +/- 300° rotating range
- compactMASTER spindel with 20,000 rpm up to 30,000 rpm