ULTRASONIC 20 linear
Compact, precise, process reliable with >2 g acceleration and spindle speeds up to 60.000 1/min
Max. X-axis stroke
200 mm
Max. Y-axis stroke
220 mm
Max. Z-axis stroke
280 mm
Max. workpiece diameter
200 mm
Max. workpiece height
200 mm
Max. workpiece weight
100 kg
Control & software alternatives
SIEMENS
Highlights
ULTRASONIC technology integration - reduced process forces for higher productivity
- Technology integration via HSK-E32 / HSK-E40 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
- Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
- Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials
ULTRASONIC 3rd Generation - Optimal process control through intelligent controls
- Constant amplitude in the process to ensure reproducibility
- Automatic detection of the working frequency, significantly improved hardware for signal acquisition
- Frequency tracking and simultaneous power control in real time for optimal process stability
- Ensuring the ULTRASONIC advantages even with non-optimal tools
- Fully compatible with 2nd generation ULTRASONIC actuator
Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)
- Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
- Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
- Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)
All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine
- Powerful, water-cooled spindle variants up to 60,000 rpm. with HSK-E32 / HSK-E40 tool holder
- HSC- with max. 60.000 1/min. As well as ULTRASONIC-machining with max. 42.000 1/min
- Rotary table with max. 1,500 rpm: Outer and inner cylindrical grinding of Advanced Materials for optimal surface qualities and rotation symmetries
Highest dynamic with >2g acceleration and absolute longterm stability
- Linear drives in X / Y / Z with > 2 g acceleration
- 50% stronger drives in the A-axis
- Stable, FEM-optimised, vibration-damping mineral composite column
Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)
- Compact footprint with only 6 m²
- Flexible integration of all available clamping systems
- Customer specific expansion modules available on request
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
PH 10
PH 10 - Fully integrated handling for up to 132 pallets on 6 m²
- Integrated linear magazine for the HSC / ULTRASONIC 20 linear and LASERTEC 20 PrecisionTool
- Max. 10 kg handling weight and pallet change ≤ 30 seconds
- Workpieces up to Ø200 x 260 mm
- Integration of all available clamping systems
- Customization, e.g. use as workpiece handling incl. turning unit
PH 50
Most compact and cost-effective pallet automation from DMG MORI
- Most compact and cost effective pallet automation system from DMG MORI
- Small space requirement of only 2.7 m2 (1.6 × 1.7 m)
- 3 CNC axes for high flexibility and precision
- Modular system with various tool pallet configurations for HSK-50, HSK-63, HSK-100, EROWA ITS, Schunk
- Flexible integration possible for a large number of DMG MORI machines
- Pallet Master – for convenient and simple control of the automation directly via the machine control
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
AMR 2000 chips
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
AMR 2000 tool handling
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
ULTRASONIC feedCONTROL
- Automatic reaction of process changes (materials, tool abrasion) by adapting the feed rate in the process
- Directly evaluates the signals (frequency and power) of the ULTRASONIC system
- Optionally also takes the spindle utilization into account
Highlights
Customer Benefits
- Always optimal process performance
- Process control through predefined parameter windows
- Safety for fragile workpieces made of brittle-hard materials
Left : ULTRASONIC feedCONTROL sets limit values “Upper / Lower Limit” for the machining process and monitored in real time. This determines the optimum “Operating Range” of the process. / Right : Via an intuitive user interface, ULTRASONIC feedCONTROL can be set up quickly. Parameters and required reactions are defined in this way.
MPC 2.0 – Machine Protection Control
- Vibration monitoring in the process
- Rapid shutdown in case of a crash
- Manual retraction even in swiveled machining plane
- NEW: Torque monitoring
- New: Recommended with Protection Package for CTX TC machines
Highlights
Customer Benefits
MPC Graph: current and learned process values. / MPC Diagnostics: stock condition, number of impact and crash.
- Avoiding tool breakage
- Increase in machine availability
- Damage reduction
Application Tuning Cycle
- Process-oriented adjustment of the feed rate n relation to the table loading
- Minimization of machining time with maximization of the component quality
- NEW: Now also available for CTX TC. Ideal machining result with the highest machine dynamics*
*without consideration of feed weight
Highlights
Customer Benefits
- User friendly setting of the machine dynamics with included DMG MORI knowhow
- Time saving in roughing
- High surface finish during finishing
Left : ATC 2.0 – Milling: Consideration of table loading. / Right : ATC – Turning: for CTX TC for easy adjustment of the machine dynamics.
ULTRASONIC axialGRINDING
- Grinding of rotationally symmetrical structures in hard-brittle materials with highest performance
- Manufacturing of bearing rings, wafer chucks, microwave windows for many areas of the semiconductor industry, optics and technical ceramics
- Use for various contours, also spheres
Highlights
Customer Benefits
- Easy programming through intuitive operator masks
- Selection of different cutting edges and angle of the grinding tool
- Automatic adjustment of the tool contact point depending on the contour
Left : Different tool settings for changing the engagement point of the of the ULTRASONIC grinding tools. / Right : Simple setup of the grinding tools including edge radii.
3D quickSET
Turning
- Measurement and correction of the position of turning and Pivot axes (C4, C3, B)
- Sag compensation possible
- Can be used in combination with standard probes from customers (recommended Renishaw, Blum)
Milling
- Toolkit for checking and correcting the kinematic accuracy of 4- and 5-axis machine configuration
- All head variations and table axes
Highlights
Turning Customer Benefits
- Reliable re-calibration of the machine before a highly precise processing
- Continuous documentation of machine accuracy
- No rejected parts due to unknown Geometric-deviations
Dialogue-guided measurement of the B- and C-axis.
Milling Customer Benefits
- Periodic recalibration of the machine with comprehensive documentation
- Highest kinematic accuracy in self-regulation
Define kinematics head
Service & Training
Downloads & Technical Data
Workpiece
Max. workpiece diameter
200 mm
Max. workpiece height
200 mm
Max. workpiece weight
100 kg
Work Area
Max. X-axis stroke
200 mm
Max. Y-axis stroke
220 mm
Max. Z-axis stroke
280 mm