ULTRASONIC technology integration - reduced process forces for higher productivity

• Technology integration via HSK-A63 / HSK-A100 interface for ultrasonic superimposition of the tool rotation with amplitudes up to 15 µm
• Process forces reduced by up to 50% through ULTRASONIC enable, depending on requirements: higher feed rates, improved surface quality up to Ra <0.1 µm, longer tool life
• Specific coolant treatment systems with centrifuges, optimized for the ULTRASONIC processing of Advanced Materials

ULTRASONIC 3^rd Generation - Optimal process control through intelligent controls

• Constant amplitude in the process to ensure reproducibility
• Automatic detection of the working frequency, significantly improved hardware for signal acquisition
• Frequency tracking and simultaneous power control in real time for optimal process stability
• Ensuring the ULTRASONIC advantages even with non-optimal tools
• Fully compatible with 2^nd generation ULTRASONIC actuator

Precision

• Maximum accuracy through water-cooled feed drive
• Band filter unit with 980 l as standard
• Highest long-term accuracy due to cooled linear guideways and active spindle growth control.

Performance

• High dynamics with feed speed up to 60,000 mm/min
• Also available in mill- /turn - version
• Pallet changer for main time parallel setup as standard
• Biggest spindle range in the market: powerMASTER motor spindle with up to 1,000 Nm and torqueMASTER gear spindle with 1,800 Nm

Efficiency

• Lower energy consumption through intelligent needs-based power units.
• Gantry design with vertically moving cross beam with hydraulic weight compensation.
• Fast innovative wheel type magazine with up to 303 tools with minimized footprint. 

Highest rigidity and dynamics up to 6 m/s²

• Thermosymetrical construction
• 3-point support with an inherently stiff machine bed, no foundation required
• High temperature stability standard with positioning accuracy down to 10 µm
• Position accuracy down to 8 µm with accuracy pack option
• Worldwide unique high precision varinat µPrecision with Position accuracy down to 4 µm