SPRINT 65
4-axis production turning with 3 Y-axes, B-axis and 3 turrets for up to 36 driven tools for max diameter 95mm
Highlights
Automatic turning with both collet and chuck application
- Main spindle with 5,000 rpm, 150 Nm, 22 kW (nominal)
- Counter spindle with 5,000 rpm, 86 Nm, 18 kW (nominal)
- SIEMENS models are 2 turrets twin concept, 3 turrets and 3 turrets plus B-axis
- FANUC model is 3 turrets
Up to 36 tool stations
- Total of 12 VDI 30 tool stations with Trifix per turret, each can be driven.
- Driven tools spindles up to 12,000 rpm, 12 Nm, 6.5 kW (nominal)
- B axis with torque motor and direct measure system
FANUC and SIEMENS ERGOline Full-HD touchscreen 21,5” with CELOS
- CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data
- Up to 10 linear axes, 1 B-axis and 2 C-axes
- Fanuc version with MAPPS V
Highly dynamic drivers in all axes for fast machining and minimal idle time
- 100% production-optimised design
- Free chip fall due to vertical machine bed, no temperature influence
- Thermostable and self rigid machine bed with 3-point-support
- Machining of longer workpieces with two turrets and the patented TWIN design
- Highest accuracy due to water cooled main and counter spindle
Application Examples
Control & Software
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
- Easy to operate through three parameters and without additional sensors
- Avoiding vibrations by means adaptation of the speed
- Application for the main spindle and counter spindle, or for milling machines with FD tables with Direct Drive
- No manual intervention by the operator
- Identical repeatability for all components
- Increased process safety for special applications by avoiding vibrations. example, When using long thin drills or for milling parts with critical clamping
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
- In combination with the Gildemeister structure programming, A safe and fast reboot of the machining program after an interruption
- Easy program operation especially with multiple spindles or tool magazine
- Displays the process status of the workpiece
- Display of the detailed status on the controller
- Enter remarks automatically by the GILDEMEISTER structure programming.
- Safe re-entry into the program by the press of a button instead of searching for a specific block.
- Structured approach with more than 20 standard programs and more than 200 processing variants incl. automation (bar processing, robot / portal loading, ...)
- Display of the program status with additional markers (EPS) for the sub-programs.
- Hydraulically operated steady rest to support long and slim components
- Expansion of the possibility of using multi-channel machines
- The cycle allows both approaching to and retraction from the steady rest
- Hydraulically operated steady rest in the tool table
- Position-locking the turret leads to increased process safety
- Fix the steady rest position, to position and shape tolerances to comply with the program after reboot
- Centring tip mounted on the turret
- Centring tip data is saved directly in the tool memory
- For fixed and spring-loaded centring tips
- Easy operation for positioning the centring tip
- Position-locking the turret leads to increased process safety
- Pressing force of the tip is variable, programmable and monitorable
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
- Easy handling of non-circular parts
- Intuitive user interface for polygons / oval turning
- Making the required geometries with possibilities of simple fine-tuning
- Possiblity of fine tuning of the geometric parameters (long / short Semi-axis and bearing angle)
- Machining can be combined with main spindle or counter spindle
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
- NEW: On-Point Threading - Position oriented thread production
- Free definition of contours, pitches and gears possible
- Creation of large transmission threads, which can not be manufactured by simple thread chasing
- Trapezoidal, buttress and knuckle thread easily programmable at the machine
- Screw conveyor with any profile geometry
- Ball screw nut with cross holes simple to realize
Highlights
- Producing profiles with undercut due to the profile splitting option.
- Applying standard tools and tool holder for left and right sided machining of the flanks
- Surface quality of Ra 0,3 an CrNi-Alloys possible
- Application especially for multi-channel machines for time analysis of the production process and as a basis for the cycle time optimization
- Individual zoom in to view minute details for cycle time optimization
- Histogram up to three channels
- Provides the basis for cycle time optimization by graphical inputs
- Save / Load the recorded data to compare individual optimized steps
- Perfect combination of 6-sided complete machining and tailstock function
- Automatically load and unload a tailstock centre into the chuck of the main spindle or counter spindle via the milling spindle and into the mgazine
- Support of long and slender workpieces on the main spindle thanks to the synchronous counter spindle tip
- Higher component accuracy due to automatic change without opening the door (heat flow constant)
- Position-locking the spindle with the tip leads to increased process safety
Service & Training
Downloads & Technical Data
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